Bromil Auto Technologies Private Limited
Bromil Auto Technologies Private Limited
Bromil Auto Technologies Private Limited
Stabilising dispatch commitments at Bromil Auto Technologies Private Limited

Stabilising dispatch commitments at Bromil Auto Technologies Private Limited

Stabilising dispatch commitments at Bromil Auto Technologies Private Limited

Dispatch dates became more reliable with clear readiness and ownership. (case 711)

17%

Reduction in inventory mismatch cases

17%

Reduction in inventory mismatch cases

₹27 L/yr

Working capital freed from slow-movers

₹27 L/yr

Working capital freed from slow-movers

17%

Improvement in on-time dispatch

17%

Improvement in on-time dispatch

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About Bromil Auto Technologies Private Limited

About Bromil Auto Technologies Private Limited

Bromil Auto Technologies Private Limited operates from Bangalore Rural and builds fastener kits for OEM customers. As a medium-scale auto ancillary unit running extended shifts during peak weeks, they work with a make-to-order model and two warehouses. They needed a centralised workflow to reduce daily follow-ups and keep commitments predictable.

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Auto Ancillary

Industry

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Auto Ancillary

Industry

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Auto Ancillary

Industry

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Medium

Company Size

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Medium

Company Size

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Medium

Company Size

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Bangalore Rural

Location

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Bangalore Rural

Location

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Bangalore Rural

Location

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WIP + rework visibility for machining/assembly with inspection docs

Use Cases

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WIP + rework visibility for machining/assembly with inspection docs

Use Cases

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WIP + rework visibility for machining/assembly with inspection docs

Use Cases

Challenges

Grinding status was reconciled via planner’s notebook, so WIP clarity broke during staggered shifts.

Grinding status was reconciled via planner’s notebook, so WIP clarity broke during staggered shifts.

Grinding status was reconciled via planner’s notebook, so WIP clarity broke during staggered shifts.

Coolant shortages showed up late, causing emergency buys and delays on shafts.

Coolant shortages showed up late, causing emergency buys and delays on shafts.

Coolant shortages showed up late, causing emergency buys and delays on shafts.

Dispatch dates were cleared before checks for inspection docs, causing reshuffles (inventory closing pressure).

Dispatch dates were cleared before checks for inspection docs, causing reshuffles (inventory closing pressure).

Dispatch dates were cleared before checks for inspection docs, causing reshuffles (inventory closing pressure).

Stage-wise ownership and handovers

Stage-wise ownership and handovers

Stage-wise ownership and handovers

Earlier, Bromil Auto Technologies Private Limited relied on WhatsApp-based follow-ups and calls to confirm assembly progress. When priorities changed, different teams carried different versions of the plan. A centralised workflow captured stage updates at source, so WIP moved with clear ownership. The daily review shifted from collecting updates to resolving exceptions. Supervisors started closing handovers on time, improving predictability during two shifts.

Earlier, Bromil Auto Technologies Private Limited relied on WhatsApp-based follow-ups and calls to confirm assembly progress. When priorities changed, different teams carried different versions of the plan. A centralised workflow captured stage updates at source, so WIP moved with clear ownership. The daily review shifted from collecting updates to resolving exceptions. Supervisors started closing handovers on time, improving predictability during two shifts.

Earlier, Bromil Auto Technologies Private Limited relied on WhatsApp-based follow-ups and calls to confirm assembly progress. When priorities changed, different teams carried different versions of the plan. A centralised workflow captured stage updates at source, so WIP moved with clear ownership. The daily review shifted from collecting updates to resolving exceptions. Supervisors started closing handovers on time, improving predictability during two shifts.

Materials linked to live orders

Materials linked to live orders

Materials linked to live orders

Earlier, buying for coolant was triggered after shortages hit the shopfloor. Follow-ups lived in personal reminders, so receipts slipped during busy days. Requirements were linked to live orders and shafts, creating a daily shortage list. Vendors were followed up against dates, not memory, and approvals became faster. The team reduced emergency purchases and avoided excess on slow movers across separate RM and FG stores.

Earlier, buying for coolant was triggered after shortages hit the shopfloor. Follow-ups lived in personal reminders, so receipts slipped during busy days. Requirements were linked to live orders and shafts, creating a daily shortage list. Vendors were followed up against dates, not memory, and approvals became faster. The team reduced emergency purchases and avoided excess on slow movers across separate RM and FG stores.

Earlier, buying for coolant was triggered after shortages hit the shopfloor. Follow-ups lived in personal reminders, so receipts slipped during busy days. Requirements were linked to live orders and shafts, creating a daily shortage list. Vendors were followed up against dates, not memory, and approvals became faster. The team reduced emergency purchases and avoided excess on slow movers across separate RM and FG stores.

Paperwork + packing visibility

Paperwork + packing visibility

Paperwork + packing visibility

Earlier, dispatch dates were committed before checks on rejection/rework loops. Packing, QA clearance, and paperwork were tracked in different places. Readiness gates were added so jobs were released only when documents were complete. Customers got clearer dates, and escalations reduced because holds had visible reasons. Dispatch planning became steadier even with a make-to-stock model and export buyers.

Earlier, dispatch dates were committed before checks on rejection/rework loops. Packing, QA clearance, and paperwork were tracked in different places. Readiness gates were added so jobs were released only when documents were complete. Customers got clearer dates, and escalations reduced because holds had visible reasons. Dispatch planning became steadier even with a make-to-stock model and export buyers.

Earlier, dispatch dates were committed before checks on rejection/rework loops. Packing, QA clearance, and paperwork were tracked in different places. Readiness gates were added so jobs were released only when documents were complete. Customers got clearer dates, and escalations reduced because holds had visible reasons. Dispatch planning became steadier even with a make-to-stock model and export buyers.

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