Inventory Management Tools

3 min read

By

TranZact Solutions Team

· Published

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Inventory management tools range from a manual Excel sheet to barcode scanning to dedicated inventory software. The right one depends on SKU count and how many people need to see the same stock number at the same time. Excel stops keeping up once more than one person needs the stock number.

This guide covers the tools manufacturers use for inventory management and what each one is good for. It also shows where each breaks down, and when to move to the next one.

What Counts as an Inventory Management Tool?

An inventory management tool is anything used to track what stock a business has, where it is, and when to reorder it. It ranges from a paper register to a dedicated software system.

The tools differ mainly in how many people can see the same number at the same time. They also differ in how fast that number updates after a stock movement.

For a manufacturer, the tool also needs to handle raw material, work-in-progress and finished goods as three separate states, not just one combined stock count.

Excel vs Barcode Scanning vs Dedicated Software

  • Real-time updates: Excel has none, barcode scanning needs a backend to show real-time data, dedicated software updates the moment a movement happens.

  • Multi-user access: Excel breaks down with concurrent edits. Barcode scanning handles multiple users only if a real system sits behind it. Dedicated software handles multiple users without conflict.

  • Setup cost: Excel is free, barcode scanning needs hardware investment, dedicated software needs both a subscription and an implementation effort.

  • Reorder automation: Excel and barcode scanning both need a manual reorder decision, dedicated software can trigger alerts off real usage data.

Spreadsheet stack vs TranZact


Spreadsheet stack

TranZact

Stock number

Differs by sheet

One number for everyone

Locations

One combined count

Multi-store tracking

Reorder

Manual decision

Reorder levels and AI stock alerts

Accounts

Re-typed into Tally

One-way Tally sync

Batches

Not tracked

Batch tracking (Dominate plan)

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Common Inventory Management Tools, and Where Each Breaks Down

Most manufacturers move through these stages as order volume grows:

  • Paper registers and manual counts. Fine for a handful of SKUs. Counting time grows faster than headcount, so it stops working past a few hundred SKUs.

  • Excel or Google Sheets. Cheap and flexible for one user. One wrong formula can corrupt a whole sheet, and nobody notices until the next count.

  • Barcode or RFID scanning. Speeds up counting and cuts typing errors. Scanning into a spreadsheet just speeds up bad data.

  • Dedicated inventory software. Keeps one stock number across stores and team members. It pays off once manual tools stop keeping up.

Two gaps show up in manufacturing whatever the tool. A single combined count hides which store has the material. It also mixes raw material, work-in-progress and finished goods into one number.

Job-work adds one more gap. Material sent to a job worker leaves your floor but is still your stock. A sheet rarely shows how much is out, and with whom.

Still tracking stock across three different spreadsheets that never quite agree with each other?

With TranZact's manufacturing AI software, every stock in and issue is logged in one system. So everyone looks at one number. No three spreadsheets, and no phone call to confirm which one is right.

How TranZact Replaces the Spreadsheet Stack

TranZact tracks stock across multiple stores, with a bin card for each item. Reorder levels and AI stock alerts warn you before stock runs short. Inventory management comes with the Scale and Dominate plans. On the Dominate plan, batch tracking is included too.

The result is one shared stock number in one system. Everyone sees the same number, not three different ones.

If your stock number changes depending on which sheet you open, see how one shared number works for your products and stores.

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Become the
AI-Run Factory

Born in India. Building for the world.

Built by IIT & IIM founders

Hero Background
Become the
AI-Run Factory

Born in India. Building for the world.

Built by IIT & IIM founders