CATHODE POWER PRIVATE LIMITED
CATHODE POWER PRIVATE LIMITED
CATHODE POWER PRIVATE LIMITED
Bringing order-wise control to CATHODE POWER PRIVATE LIMITED

Bringing order-wise control to CATHODE POWER PRIVATE LIMITED

Bringing order-wise control to CATHODE POWER PRIVATE LIMITED

Exceptions started surfacing early, reducing daily firefighting and urgent purchases. (case 797)

2 days

Faster internal approvals cycle

2 days

Faster internal approvals cycle

15%

Improvement in on-time dispatch

15%

Improvement in on-time dispatch

19%

Reduction in rework/rejection loops

19%

Reduction in rework/rejection loops

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About CATHODE POWER PRIVATE LIMITED

About CATHODE POWER PRIVATE LIMITED

CATHODE POWER PRIVATE LIMITED operates from Vadodara and builds speciality blends for export buyers. As a small-scale chemicals unit running extended shifts during peak weeks, they work with a mix of make-to-stock and make-to-order model and separate RM and FG stores. They needed a centralised workflow to reduce daily follow-ups and keep commitments predictable.

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Chemicals

Industry

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Chemicals

Industry

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Small

Company Size

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Small

Company Size

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Vadodara

Location

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Vadodara

Location

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RM lot/expiry control and requirement-driven buying

Use Cases

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RM lot/expiry control and requirement-driven buying

Use Cases

Challenges

Qc status was sequenced via whiteboard planning, so WIP clarity broke during two shifts.

Pigments shortages showed up late, causing emergency buys and delays on speciality blends.

Dispatch dates were committed before checks for yield loss, causing reshuffles (bulk dispatch at month-end).

Stage-wise ownership and handovers

Stage-wise ownership and handovers

Stage-wise ownership and handovers

Earlier, CATHODE POWER PRIVATE LIMITED relied on whiteboard planning and calls to confirm mixing progress. When priorities changed, different teams carried different versions of the plan. A centralised workflow captured stage updates at source, so WIP moved with clear ownership. The daily review shifted from collecting updates to resolving exceptions. Supervisors started closing handovers on time, improving predictability during staggered shifts.

Earlier, CATHODE POWER PRIVATE LIMITED relied on whiteboard planning and calls to confirm mixing progress. When priorities changed, different teams carried different versions of the plan. A centralised workflow captured stage updates at source, so WIP moved with clear ownership. The daily review shifted from collecting updates to resolving exceptions. Supervisors started closing handovers on time, improving predictability during staggered shifts.

Materials linked to live orders

Materials linked to live orders

Materials linked to live orders

Earlier, buying for liners was triggered after shortages hit the shopfloor. Follow-ups lived in personal reminders, so receipts slipped during busy days. Requirements were linked to live orders and resins, creating a daily shortage list. Vendors were followed up against dates, not memory, and approvals became faster. The team reduced emergency purchases and avoided excess on slow movers across separate RM and FG stores.

Earlier, buying for liners was triggered after shortages hit the shopfloor. Follow-ups lived in personal reminders, so receipts slipped during busy days. Requirements were linked to live orders and resins, creating a daily shortage list. Vendors were followed up against dates, not memory, and approvals became faster. The team reduced emergency purchases and avoided excess on slow movers across separate RM and FG stores.

Paperwork + packing visibility

Paperwork + packing visibility

Paperwork + packing visibility

Earlier, dispatch dates were committed before checks on QC holds. Packing, QA clearance, and paperwork were tracked in different places. Readiness gates were added so jobs were released only when documents were complete. Customers got clearer dates, and escalations reduced because holds had visible reasons. Dispatch planning became steadier even with a make-to-stock model and repeat B2B buyers.

Earlier, dispatch dates were committed before checks on QC holds. Packing, QA clearance, and paperwork were tracked in different places. Readiness gates were added so jobs were released only when documents were complete. Customers got clearer dates, and escalations reduced because holds had visible reasons. Dispatch planning became steadier even with a make-to-stock model and repeat B2B buyers.

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AI-Run Factory

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