CROSS FLOW INDIA
CROSS FLOW INDIA
CROSS FLOW INDIA
Turning follow-ups into a structured routine at CROSS FLOW INDIA

Turning follow-ups into a structured routine at CROSS FLOW INDIA

Turning follow-ups into a structured routine at CROSS FLOW INDIA

Daily reviews got shorter because teams worked off the same status and dates. (case 864)

9 days

Faster internal approvals cycle

9 days

Faster internal approvals cycle

₹17 L/yr

Working capital freed from slow-movers

₹17 L/yr

Working capital freed from slow-movers

54%

Time saved in daily follow-ups

54%

Time saved in daily follow-ups

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About CROSS FLOW INDIA

About CROSS FLOW INDIA

CROSS FLOW INDIA operates from Faridabad and builds machine frames for distributors. As a small-scale fabrication unit running staggered shifts, they work with a make-to-order model and separate RM and FG stores. They needed a centralised workflow to reduce daily follow-ups and keep commitments predictable.

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Fabrication

Industry

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Fabrication

Industry

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Fabrication

Industry

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Small

Company Size

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Small

Company Size

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Small

Company Size

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Faridabad

Location

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Faridabad

Location

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Faridabad

Location

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WIP tracking across cutting–welding–finishing with job sequencing

Use Cases

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WIP tracking across cutting–welding–finishing with job sequencing

Use Cases

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WIP tracking across cutting–welding–finishing with job sequencing

Use Cases

Challenges

Inspection status was shared via whiteboard planning, so WIP clarity broke during extended shifts during peak weeks.

Inspection status was shared via whiteboard planning, so WIP clarity broke during extended shifts during peak weeks.

Inspection status was shared via whiteboard planning, so WIP clarity broke during extended shifts during peak weeks.

Fasteners shortages showed up late, causing emergency buys and delays on enclosures. when multiple orders overlapped.

Fasteners shortages showed up late, causing emergency buys and delays on enclosures. when multiple orders overlapped.

Fasteners shortages showed up late, causing emergency buys and delays on enclosures. when multiple orders overlapped.

Dispatch dates were committed before checks for fitment issues, causing reshuffles (bulk dispatch at month-end).

Dispatch dates were committed before checks for fitment issues, causing reshuffles (bulk dispatch at month-end).

Dispatch dates were committed before checks for fitment issues, causing reshuffles (bulk dispatch at month-end).

Daily planning with one live view

Daily planning with one live view

Daily planning with one live view

Earlier, CROSS FLOW INDIA relied on planner’s notebook and calls to confirm bending progress. When priorities changed, different teams carried different versions of the plan. A centralised workflow captured stage updates at source, so WIP moved with clear ownership. The daily review shifted from collecting updates to resolving exceptions. Supervisors started closing handovers on time, improving predictability during staggered shifts.

Earlier, CROSS FLOW INDIA relied on planner’s notebook and calls to confirm bending progress. When priorities changed, different teams carried different versions of the plan. A centralised workflow captured stage updates at source, so WIP moved with clear ownership. The daily review shifted from collecting updates to resolving exceptions. Supervisors started closing handovers on time, improving predictability during staggered shifts.

Earlier, CROSS FLOW INDIA relied on planner’s notebook and calls to confirm bending progress. When priorities changed, different teams carried different versions of the plan. A centralised workflow captured stage updates at source, so WIP moved with clear ownership. The daily review shifted from collecting updates to resolving exceptions. Supervisors started closing handovers on time, improving predictability during staggered shifts.

Requirement-driven buying rhythm

Requirement-driven buying rhythm

Requirement-driven buying rhythm

Earlier, buying for fasteners was triggered after shortages hit the shopfloor. Follow-ups lived in personal reminders, so receipts slipped during busy days. Requirements were linked to live orders and tanks, creating a daily shortage list. Vendors were followed up against dates, not memory, and approvals became faster. The team reduced emergency purchases and avoided excess on slow movers across single stores. during vendor delays.

Earlier, buying for fasteners was triggered after shortages hit the shopfloor. Follow-ups lived in personal reminders, so receipts slipped during busy days. Requirements were linked to live orders and tanks, creating a daily shortage list. Vendors were followed up against dates, not memory, and approvals became faster. The team reduced emergency purchases and avoided excess on slow movers across single stores. during vendor delays.

Earlier, buying for fasteners was triggered after shortages hit the shopfloor. Follow-ups lived in personal reminders, so receipts slipped during busy days. Requirements were linked to live orders and tanks, creating a daily shortage list. Vendors were followed up against dates, not memory, and approvals became faster. The team reduced emergency purchases and avoided excess on slow movers across single stores. during vendor delays.

Paperwork + packing visibility

Paperwork + packing visibility

Paperwork + packing visibility

Earlier, dispatch dates were committed before checks on surface finish. Packing, QA clearance, and paperwork were tracked in different places. Readiness gates were added so jobs were released only when documents were complete. Customers got clearer dates, and escalations reduced because holds had visible reasons. Dispatch planning became steadier even with a mix of make-to-stock and make-to-order model and export buyers.

Earlier, dispatch dates were committed before checks on surface finish. Packing, QA clearance, and paperwork were tracked in different places. Readiness gates were added so jobs were released only when documents were complete. Customers got clearer dates, and escalations reduced because holds had visible reasons. Dispatch planning became steadier even with a mix of make-to-stock and make-to-order model and export buyers.

Earlier, dispatch dates were committed before checks on surface finish. Packing, QA clearance, and paperwork were tracked in different places. Readiness gates were added so jobs were released only when documents were complete. Customers got clearer dates, and escalations reduced because holds had visible reasons. Dispatch planning became steadier even with a mix of make-to-stock and make-to-order model and export buyers.

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